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Talon Philosophy or Ryan Speaks on Tomahawks and Design |
History
Dad and I have made tomahawks now for over 17 years. Most of these hawks have been working historical reproductions and utility/camping axes. When it comes to design, my job as an engineer/historian/bladesmith is to draw from a wealth of historical axes aspects that we like and that can be executed with the tools and talents found in the shop. We may choose a blade shape here, a handle style there, a bowl shape from yet another piece. We may accurately copy just one tomahawk and it's details. There were thousands of tomahawks made in the 18th and 19th centuries, and because they were handmade no two were exactly alike. This makes my job pretty easy design wise - I pick the elements, and I execute these thoughts in the medium of iron, steel, wood and leather.
My friend John who is in the Security Forces was the first guy to ask for a tactical tomahawk. He picked out one of our "Mohawk Spike" tomahawks as a basis for the design. This was a great choice - a design highly desired by tribes involved in the French and Indian war. These were people who relied on the tomahawk not as a backup weapon, but as a weapon and tool that they seriously used to kill with - and were good at it. I started off making a tactical version...forged alloy steel head, Micarta handle...the original design with modern day materials. Then I read something that changed my outlook on this type of design forever. At the time I was reading Ayn Rand's The Fountainhead. Rand has character Howard Roark discussing architecture and design. He noted how people built wooden buildings. Then people made copies of those wooden buildings in stone. Then people made copies of the stone buildings in concrete and steel. They were using the same old designs with new materials. Why not, he suggested, develop new designs that took advantage of the new material properties and technologies?
To embark on designing a tomahawk that will be used in modern combat means embracing a new set of serious design issues that were previously not considered. The end user now is not interested in the historical aspects of the piece necessarily. The end user is not as interested in aesthetics. The most important part of the design is that the hawk can perform it's tasks without any failure and with deadly efficiency. Worst case scenarios are played out with use, abuse, environment, and duration.
When Jimmy Lyle designed the knife used in the movie "First Blood" he commented that when designing the knife, he imagined himself stranded in the wilderness with just a knife. Then, he tried to think of all the things he would need in a knife to get out alive. Our design process takes a similar route, drawing on not only our experience, but more importantly the experience of those who have been involved in Special Op missions, and those who have found themselves on the battlefield in ugly situations.
There are three design laws when it comes to tactical weapons:
 | Don't neglect what has worked for centuries. Use lines and features that worked well in battles past and discard the rest. |
| Always take past and present battlefield conditions into consideration, and appropriately utilize both old and new materials in the best way possible to meet these conditions. |
| Strike the best balance possible between the most efficient design and the worst case scenario design. Do this by drawing on the experience of others, and by extensively testing your design. |
Cause and Effect...Reasons Behind the Design
Handle
The handle is a full tang construction, 3/8" thick. To break the handle, you have to break the steel. This ensures that you always have a handle to hold on to. There is no need to have a handle guarantee because unless you use a cutting torch or a chop saw, you are not going to break the handle.
The handle is also skeletonized. Not only does this reduce the weight, it also allows the handle to accept Micarta handles, or to be cord wrapped. Any Talon with Micarta handles can be cord wrapped - the handles come off with a standard philips screw driver.
The cord wrapped handle has over 21 feet of nylon parachute cord. The user can remove this cord for use, and still use the tomahawk effectively.
The Micarta handles are each laced with 2 feet of 4mm nylon cord. This cord can be removed for other uses. This lacing greatly enhances the gripping power available on the hawk.
The Micarta scales are shadow-boxed 0.050", that is they are inset so that steel always hits before Micarta. This offset also enhances the grip.
The handle is an overall oval shape. A round handle is difficult to index, and is not comfortable in the hand when swinging or chopping. Control is very important when swinging something razor sharp - the oval shape helps facilitate this control.
Materials
The Talon is made from 4140 Chrome-Moly steel. This material is often chosen by designers for its' toughness, and is used extensively in machinery, heavy equipment, even tanks. The tensile strength is much higher than commonly used knifemaking steels.
The Micarta handles are very tough having over twice the impact resistance of Acetal, hickory and other commonly used materials. Micarta also has a low moisture absorption rate, and excellent UV resistance.
The screw fasteners utilized on the handles are 304 stainless steel. This ensures that you will always be able to take the handles apart. Corrosion inside the screws is not a problem.
Spike
The spike is made long enough to inflict a death blow, short enough to keep the piece balanced. There is a lot of material directly behind the spike to ensure striking stability. The spike geometry is designed such that the best balance between penetration ability and strength is reached. The spike will penetrate through a kevlar helmet, easily punches completely through your typical steel clad door and eats tires for breakfast. In other words you stick it in an assailant or use it to punch holes in 55 gallon oil drums to string cable in making road blocks. ( A common Talon use )
Blade
The forward edge is designed for general field use. The blade geometry is designed for taking abuse. The concept in my mind was this: The spike and the beard are your killing edges, the forward edge takes care of chores and chopping around. One guy in Afghanistan used his to chop armament off of a downed Soviet MIG.
Grind Types
The forward edge and the spike are flat ground. The flat grind (and the convex grind) is the strongest grind available, especially for impact purposes.
The beard is hollow ground. This edge is not an impact edge, but rather a ripping edge. The hollow ground edge cannot be beat for this purpose. This leaves me in a bit of a dilemma: the meeting of the flat ground edge and the hollow ground edge is relatively thin. This is great for ripping, as it hooks in quick and cuts fast. This geometry however is not as strong as if both edges were flat ground. In this case I sacrificed strength for cutting ability. Most of your hooking is going to be cutting and most of your impact hitting is going to be on the upper forward edge and the spike. Can you break the beard if you try hard enough? Yes you can. But, I decided that the incredible advantage of the hooking/cutting edge outweighed the strength factors in that particular area of the hawk.
Heat Treatment
I have always admired the differential heat treatment found in Samurai swords. The cutting edge is hard, the spine is tougher and springy. This same concept is implemented with the Talon. The material starts out in the pre-hardened state of 30 Rockwell. This is a tough heat treatment that takes a lot of abuse. The edges are then flame hardened to 56 Rockwell. The cutting edges are hard, the remainder of the head and handle is tough. Incidentally, you can see the "hamon", that is, the temper line in the tomahawk even after it is parkerized.
Finish
The finish is parkerized. My slogan was this..." If it was good enough for 6 million M-1's, it's good enough for me". The parkerized finish holds oil well and resists rusting even when scratched. Plus, is a nice dark tactical gray.